... Adequately conducted process of implementing the products eliminates the risks, ensures great savings and enables quickly calculating the profits ...
... The road from the idea to the implementation is winding, however a good idea is always the basis for success ...
... only the professionalism of the people and their profit-drive enables success in the performing of actions, which lead to implementing new products into production ....
Product management
- Defining purpose of the product
- Determining functionality and shape of the product
- Selecting the technology for manufacturing
- Preparing initial design
- Discussing risks with both Customer and Suppliers
Discussing the product
- Creating an implementation plan for the project
- Discussing concept of production in detail
- Organizing a project team
- Preparing DFM’s,
- FMEA and Feasibility Study
- Preparing APQP plan
- Selecting necessary tests
- Identifying the details for quotation
Product implementation
- Preparing prototypes
- Performing tests on the prototypes from prototype injection moulds
- Manufacturing functional prototypes
- Making necessary tests
- Analysing trials results and making corrections
- Performing tools trials
- Manufacturing prototype injection moulds from target materials
- Determining the capability of the cp/cpk process
- Manufacturing tools
Verification of the initial production
- Performing a production series for all options and colours
- Determining the production patterns
- Determining the capability of the cp/cpk process
- Performing the DoE
- Analysis of the production tools after a production series
- Determining of the tool maintenance schedules
- Determining the dimension limits for the mould cavity tool wear
Mass production
- Evaluation of the project
- Optimization of the process
- Control of the process …SPC
- Analysis of the process control …SPC
- Analysis of the process
- Drawing conclusions – Lessons Learned
- Transfer of the conclusions
1. We acquaint ourselves with a specified purpose and critical points of the parts.
2. We fully familiarize ourselves with the tests, which the parts have to undergo in order to be approved.
3. In e-experteam, we internally use the FMEA methodology and Feasibility Study.
4. We introduce the customer to Design For Manufacturing along with the advanced rheological analyses.
5. We inform about the necessity of manufacturing prototype moulds or making changes, if after the rheological analyses there is a risk of the project’s failure, argumenting it adequately.
6. We use specialized tools cavites suitable to make dimensional adjustments after T0 if needed.
7. We suggest implementing additional processes rectifying the defects of the parts specific construction. This doesn’t affect the product’s appearance.
8. We suggest the solutions for modifying parts in order to improve theirs quality, taking into consideration functionality.
News
UZYSKALIŚMY CERTYFIKAT CIOP - PIB (Centralny Instytut Ochrony Pracy - Państwowy Instytut Badawczy)
- 2021-01-18
- Tomasz Sebastian Rusiecki
Jesteśmy producentami przyłbic ochronnych. Posiadamy na nie niezbędne certyfikaty zgodne z dyrektywami UE nr UE_488_2020_1437
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We are a group of people enjoying their work. We are a group of people with huge experience in the plastic industry. We are a group of people functioning in the international environment. We are a group of people initiating not only small projects for small companies, but also large projects for international corporations.
We design and modify the plastic parts in order to increase their functionality or quality. We customize the construction of the parts in order to manufacture in the injection technology or optimize the costs of production. We produce injection moulds in our toolmakers or supervise the work at Customers suppliers. We conduct thermal analyses in order to find the reasons for incorrect temperature distribution. We measure the hardness of the tools. We run full reports about the technical state of tools along with determining the costs of adaptation to the machines and devices e.g. during changing of the production company.
We do our job earnestly, fast and with a profit – professionally, being supported by high-class equipment from reputable companies, as well as specialized software. Our customers may follow their projects online on our website by logging in with a previously received password. We care about the rules of confidentiality. We use only legal software. We care about natural environment.
We have been observing the development of the company PPHU PENSIL with great attention over the ten years of our partnership. We have been using the services of the company since the beginning of its existence. We were always accompanied by the consciousness of working in a trustful and experienced environment, especially because formerly Mr. Tomasz Rusiecki for 8 years served in our company as a designer for the Automotive industry.
We were initially collaborating in the area of plastic parts design, injection moulds construction and related to it engineering consulting, and customs service for finished products and tools. Currently we are using the knowledge and practice of the expert team PPHU PENSIL. We mainly focus on the plastic parts engineering in such areas as manufacturing technology, modification for production of the product, as well as the engineering analyses reducing the risk of design errors.
With full responsibility we can recommend the company PPHU PENSIL as a business partner.
HANYANG-ZAS SP. ZOO
I had a chance to first meet Tomasz around the year 2008, when I was auditing the Rosti (Polska) company. I remembered him as an energetic person of broad technical knowledge. The second time, our paths crossed in June 2014, when in the Polmer company we entrusted Tomek the construction of an injection mould for one of the key customers of the company. I was very positively surprised in the moment of receiving a practically full approval of the part already after the T1 trials. Since then we have been entrusting e-experteam a variety of different jobs, from the design of complicated products, through developing the right technology for more complex components, and finishing with technical counseling on matters, which have required a fast and appropriate decision. All of the tasks were performed by Tomek’s team in an earnestly way and accordingly to the deadlines set. I definitely recommend e-experteam to all of those, who “know what they want, but don’t know how to make it”.
The cooperation with e-experteam company is pure pleasure. Everything since the moment of consultation up to the implementation of the project is lead with full professionalism and commitment.
Consultations
Taking into consideration the knowledge of our experts, we can offer our customers the access to our experience and specialized knowledge.
Analysis
Our team identifies all potential difficulties, which might arise for a given part. Afterwards, we discuss the possible solutions.
Implementation
Our services of Managing the Project combine technical knowledge, experience, and computer systems in order to provide professional and complex customer service